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Project Description

With the aid of my motorized router lift, I can create medium to large circles on the router table easily.

Forget that router trammel or bandsaw circle jig, with this method, you can make circles on your router table with no dust and no fuss. The adjustable pivot point slides in the miter slot and is clearly marked with radius sizes down to a 1/16th of an inch.

This method is safer, cleaner and more accurate than many other methods. If you have a router table with a miter slot, check out this setup!



Update 1/2/2009 - I added a file download to this project that contains a Word Document (tested in version 2003), that will create the printed scale for the jig.

After printing the scale, you will need to adhere the printout to your miter track stick using spray adhesive.

The placement of the scale on the jig is easy to determine -

  1. In the miter track - locate your pivot point directly under the right edge of the router bit - this position of the pivot is the minimum radius you can cut on your router table.
  2. Adhere the scale so that the minimum measurement is in line with the end of your miter track (or another reference mark that you create).
  3. As you move the scale to the right, the pivot point gets farther away from the router bit and the measurement indicated on the scale increases.

Comments

2/15/2010 6:54:58 AM
United States
John W. Nixon
Posted by:
Reply to comment from kent who wrote:
is your router on some sort of automatic raising while you did that?

Yes.  The router bit is raised by activating the Motorized Router Lift via a foot pedal.  You can read more about the Motorized Router Lift here: www.eaglelakewoodworking.com/.../...uter-Lift.aspx
2/15/2010 5:39:08 AM
United States
Posted by:
is your router on some sort of automatic raising while you did that?
12/23/2008 6:31:11 AM
United States
Posted by:
Reply to comment from roberta who wrote:
when you use the awl for the center point and then set it on your jig...
you have created a hole.....


Hi Roberta,

Definitely a good question.  The practice I've used is to make the pivot hole on the underside of the table top.  This way, the pivot hole won't be seen.

Thanks for watching and commenting!
12/23/2008 12:26:12 AM
United States
roberta
Posted by:
when you use the awl for the center point and then set it on your jig...
you have created a hole........ this is sanded away????  or puttied? and sanded?
because you don't want a hole in the middle of your table..
especially the veneer table....
I got lost on this scenario..
thanks
and I really enjoy your videos...
12/15/2008 11:05:53 PM
United States
karen gase
Posted by:
Reply to comment from John W. Nixon who wrote:
Email me for a scale.  It's specific to your router table (distance of the miter track to the bit).
I would love to get a scale - (frankly I'd love to get the whole jig from you as I'm not very handy but need to cut circles a lot!). Thanks!

karen
10/19/2008 10:46:49 PM
United States
Sandy Davis
Posted by:
Very cool.  I assume that a 1/4 inch spiral upcut bit?  How many passes did it take to get through the 3/4 inch MDF?
10/3/2008 10:25:50 PM
United States
John W. Nixon
Posted by:
In Response to the last comment - Yeah! I'm gad somebody understood this thing.  I wrote a program that produces the scale in a Microsoft Word document.  The only variable the program needs is the distance from the center of the miter track to the edge of the bit you intend to use.  After you plug in this number, the program creates the scale.  Email me if you'd like a copy of the code, of if you want me to make a scale to your specs (I'll email you the file that contains the scale).

Thanks for leaving your comment!

John Nixon
9/29/2008 8:15:22 PM
United States
Posted by:
Well done John. Thanks for posting these videos.
9/28/2008 10:28:24 AM
United States
Posted by:
Thanks for the video!!! You are good!
9/25/2008 1:35:32 PM
United States
Posted by:
8/17/2008 1:07:19 AM
United States
Posted by:
8/10/2008 9:04:19 AM
United States
Posted by:
You are the man!
8/5/2008 11:07:48 PM
United States
Posted by:
Your use of the Pythagorean thoerem is very ingenius.
8/3/2008 3:53:29 AM
United States
Posted by:
what was the router bit that was used?
7/24/2008 3:05:21 AM
United States
Posted by:
7/3/2008 10:40:46 PM
United States
Posted by:
well done, thanks for sharing
5/8/2008 8:19:32 PM
United States
Posted by:
Very good though there is a simplier method of producing circles with the router with a simple circle cutting jig
4/28/2008 2:42:05 PM
United States
Posted by:
Another flash of left-handed creativity. See you at MENSA
4/26/2008 4:06:44 AM
United States
Posted by:
Was the router bit set at the finished height from the beginning of the cut or was it raised for each rotation of the wood
3/22/2008 3:51:23 PM
United States
Posted by:
You are so creative and have excellent ideas.
3/18/2008 3:59:51 AM
United States
Posted by:
Excellent video.  Question:  How was the router bit fed up through the work piece and what size was the bit?  Do you have an on line sketch for the bar and how it was made?
3/1/2008 10:43:26 AM
United States
Posted by:
Like so many ingenious ideas, this one cries out "Why didn't I think of that?".  Thanks for making this video and saving all of us so much time.  Guess my next investment is a router table lift.  Diana, IL
2/25/2008 2:09:29 PM
United States
Posted by:
Thanks for the effort, and sharing. Good Job.
2/21/2008 2:32:49 AM
United States
Posted by:
Thanks!! Just the solution I've been looking for. Now I can make my wife that round  table instead of buying it.Ray from Repentigny Canada

2/4/2008 3:41:27 AM
United States
Posted by:
Great job John.  Thanks for posting these videos.  I made the lfit this weekend, and can't wait to make the circle cutter.
Did you ever find a remote read dgital readout for the lift?
11/23/2007 6:58:52 PM
United States
Posted by:
I thought the operation was plenty safe?  Keep your hands out of the bit!
11/21/2007 12:11:35 AM
United States
Posted by:
if u will cut the circle with the perpendicular saw u will save sharpenes of the cutting bit
11/10/2007 6:18:25 AM
United States
Posted by:
the opening camera shot wasn't long and awkward enough, please reshoot.  cool jig though, I made a bunch of mostly hand carved, tap-tuned hardwood frisbees using this jig.  SWEET!
10/30/2007 9:20:40 AM
United States
Posted by:
Great job , thanks for sharing. I look forward to seeing more vids from people like you.
10/5/2007 10:33:52 AM
United States
Posted by:
Great video Thanks
Should remove rings before working. Use pads to protect hands. Thanks Again!!! Smile
8/31/2007 12:32:45 AM
United States
Posted by:
Thanks!!  Just the solution I've been looking for.  Now I can make my daughter that round tea table.
8/21/2007 2:59:10 PM
United States
Posted by:
Not everyone knows that he is raising the bit gradually with his electricaly operated router lift.  Would have been better if he explained this before cutting the circle.
8/21/2007 2:36:10 PM
United States
Posted by:
Excellent video, as always! Looking forward to the pool table completion.

The spreader on the sliding scale is elegant. The scale is tricky as it's router specific and non-linear. The scale could be calculated by using the Pythagorean Theorem. Nicely done on plotting out the scale with the proper proportions.  
8/14/2007 8:54:42 AM
United States
Posted by:
TOP MAN, THANKS FOR INFO. J FROM  THE UK.
8/3/2007 4:54:40 AM
United States
Posted by:
VERY GOOD INFO ....I NEEDED THIS ONE
7/17/2007 10:09:13 AM
United States
Posted by:
Great skills, pity video is so heavy on memory,as my computer starts and stops all the time while im watching, which spoils it a bit..
Graham
7/11/2007 6:22:25 AM
United States
John W. Nixon
Posted by:
Email me for a scale.  It's specific to your router table (distance of the miter track to the bit).
7/10/2007 8:57:06 PM
United States
Posted by:
Where can I get a copy of the scale? Can you make it available online?
6/2/2007 3:27:17 PM
United States
Posted by:
Nice jig, but looks like an ad for Jessum.
4/23/2007 3:40:45 AM
United States
Posted by:
4/5/2007 12:48:13 AM
United States
Posted by:
More information should be given about the use of the electric router lift which is a crucial part of the procedure.
3/26/2007 9:08:09 AM
United States
Posted by:
Nice setup. Need to practice more safety.
3/11/2007 3:30:59 PM
United States
John W. Nixon
Posted by:
The router bit is raised in real-time by the foot-activated motorized router lift.
3/3/2007 4:08:07 PM
United States
Posted by:
3/3/2007 6:51:54 AM
United States
Posted by:
You are to be commended first on taking the time necessary to produce these valuable videos and secondly on the excellent quality of the video and voice presentations.  If a picture is worth 1000 words, a video is worth a million.  I anxiously await further videos.
2/24/2007 11:34:14 PM
United States
Posted by:
Talking in front of the camera is the most difficult part of showing our methods.

Congratulations for your well explained procedure for circle cutting!

TomH127 from YouTUBE
2/10/2007 9:39:07 PM
United States
Posted by:
Excellent job and invention although I too feel that the operation lacked in safety.  I am sure you are very experienced, but a few shots had that "pucker factor".
2/3/2007 7:11:17 PM
United States
Posted by:
Ingenious scale.  Very straightforward.  Thanks for sharing this.
2/3/2007 3:39:40 PM
United States
Posted by:
1/31/2007 6:34:13 PM
United States
Posted by:
I like it a little bit.  Sean.
1/19/2007 8:28:57 PM
United States
Posted by:
you set the gause at 10 and cut 12 inch circle?
1/16/2007 9:00:45 PM
United States
Posted by:
oops...meant to rate it excellent.
1/5/2007 3:56:19 AM
United States
Posted by:
The only improvement in safety that I would suggest is to use push pads to hold down and turn the blank.  Other than that I could see no other safety concerns.  An excellent idea thanks for sharing.
Mike, London, On Canada

12/26/2006 4:46:51 PM
United States
Posted by:
Easy and fast way to make circles.  Nice!
12/3/2006 8:50:27 AM
United States
Posted by:
Safety? None visible.
12/1/2006 2:13:06 AM
United States
John W. Nixon
Posted by:
The router bit was 1/4 solid carbide spiral upcut bit.
11/12/2006 6:20:46 PM
United States
Posted by:
thanks for posting at the forum
10/13/2006 9:22:14 PM
United States
Posted by:
Talking in front of the camera is the most difficult part of showing our methods.

Congratulations for your well explained procedure for circle cutting!

TomH127 from YouTUBE
9/28/2006 6:34:22 PM
United States
Posted by:
9/25/2006 11:06:45 AM
United States
Posted by:
Thanks for sharing!
9/5/2006 10:58:39 PM
United States
Posted by:
Excellent...thanks for sharing.

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